Industry Applications > Glass-Kimairtec Co., Ltd. - The Power Source of Air Compressors

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Air Compressor Solutions for Glass Production

The glass production process requires a high temperature and high-pressure environment. KIMAIR compressed air solutions can provide continuous and stable high-pressure air to ensure temperature and pressure control in the furnace. Its low maintenance cost and high energy efficiency characteristics help reduce production costs and improve the competitiveness of glass products.

Glass Production Process and the Demand for Compressed Air

The glass production process includes multiple links such as raw material mixing, raw material melting, glass forming, cooling, cutting, edging, testing, and packaging and warehousing. In this process, the application of compressed air runs through the entire process, providing a strong guarantee for the stable operation of the production line.

Raw Material Mixing and Melting

During the raw material mixing stage, various raw materials need to be fully and evenly stirred to ensure the uniformity of glass quality. In the raw material melting stage, the raw materials in the high-temperature furnace need sufficient oxygen to support the combustion reaction. Compressed air, as a combustion-supporting medium, can effectively improve the combustion efficiency and ensure the stability of the temperature in the furnace.

Glass Forming and Cooling

In the glass forming process, such as blowing, pressing and other processes, compressed air is required. By accurately controlling the flow and pressure of compressed air, accurate forming of glass products can be achieved. In the glass cooling stage, compressed air also plays an important role. It can quickly take away the heat from the glass surface and ensure the rapid and uniform cooling of glass products.

Cutting, Edging and Testing

In the process of cutting and edging glass, compressed air is used to drive various pneumatic tools and equipment to achieve efficient and precise processing. In the detection link, compressed air is used to clean the glass surface to ensure the accuracy of the test results.

Advantages of KIMAIR Air Compressors in the Glass Industry

KIMAIR air compressors have won wide recognition in the glass industry for their efficient, stable and reliable performance. Its application advantages in the glass industry are mainly reflected in the following aspects:

High Efficiency and Energy Saving

KIMAIR air compressor adopts advanced energy-saving technology, which can effectively reduce energy consumption while meeting production needs. For the glass industry, this not only means a reduction in production costs, but also helps to achieve environmental protection and sustainable development goals.

Stable and Reliable Performance

Once a glass production line starts operating, it often needs to run continuously for hours or even days. KIMAIR air compressors ensure a consistent and reliable supply of compressed air throughout the process, guaranteeing smooth production line operations.

Intelligent Control

Equipped with an advanced intelligent control system, KIMAIR air compressors offer remote monitoring, fault diagnosis, and early warning capabilities. This enables glass manufacturers to monitor compressor operation in real-time, promptly detect and address potential issues, and maintain production line safety and stability.

Excellent After-Sales Service

As a renowned air compressor brand, KIMAIR provides a comprehensive after-sales service system. Whether it’s equipment installation, maintenance, or troubleshooting, KIMAIR offers timely and professional support, ensuring uninterrupted production for glass manufacturers.

Compatible Models

COMPATIBLE MODEL

KIMAIR KOE Series Oil-free Rotary Screw Air Compressors

The KOE series is KIMAIR’s dry oil-free screw air solution for industries with stringent air quality requirements. Featuring a completely oil-free design, precision synchronous gear transmission, and specialized dry sealing technology, the KOE series ensures 100% oil-free compressed air, meeting the highest ISO 8573-1 Class 0 (2010) standard. It is a trusted power source for industries such as Food & Beverage, Pharmaceutical, and Electronics & Semiconductor.

KIMAIR KOV Series Oil-free Inverter Rotary Screw Air Compressors

Building on the proven oil-free dry-type technology of the KOE series, the KOV series integrates intelligent Variable Speed Drive (VSD). It not only delivers 100% oil-free compressed air but also enables demand-oriented supply through variable speed control. This perfectly solves the issue of lower part-load efficiency typical of oil-free compressors. The KOV series is an efficient and intelligent choice for premium applications that demand both absolute air quality and energy efficiency.

KIMAIR KOS Series Oil-free PM Motor Inverter Rotary Screw Air Compressors

The KOS series represents the pinnacle of KIMAIR's oil-free technology, integrating three major advanced technologies: "oil-free dry-type," "Permanent Magnet Motor (PM Motor)," and "Variable Speed Drive (VSD)." It provides a globally leading "ultra-efficient, high-purity air" solution. Ensuring the highest safety standard of 100% oil-free contamination prevention, it achieves ultimate energy efficiency, making it the ultimate air source tailored for top-tier manufacturing and advanced scientific research.

KIMAIR SI Seris Fixed-Speed Rotary Screw Air Compressors

The SI Seris Fixed-Speed Rotary Screw Air Compressor is a classic oil-injected rotary screw air compressor series launched by KIMAIR. It utilizes mature fixed-speed drive technology, making it an economical and reliable choice for meeting general industrial compressed air demands. With its efficient and stable airend design, rugged and durable construction, and simple maintenance features, this series provides a continuous and stable source of power for applications such as manufacturing workshops and automotive parts processing.

KIMAIR EI Series Two-Stage Rotary Screw Air Compressors

The KIMAIR EI two-stage rotary screw air compressor utilizes two-stage compression technology, which significantly improves compression efficiency compared to traditional single-stage compression. In the two-stage compression process, air is first compressed in the primary compression stage, then cooled in an intercooler before entering the secondary compression stage for further compression. This process effectively lowers the temperature of the compressed air, reduces compression work, and makes the compressor more energy-efficient, resulting in substantial electricity cost savings for enterprises. Actual application data shows that using the KIMAIR EI two-stage rotary screw air compressor can save 15% - 20% in energy compared to single-stage compressors, leading to considerable long-term economic benefits.

KIMAIR SV Series Inverter Rotary Screw Air Compressors

The KIMAIR SV series inverter rotary screw air compressor utilizes advanced variable frequency control technology. Traditional fixed-speed compressors often operate at a constant speed during operation, which can lead to energy waste when air demand fluctuates. The SV series, however, adjusts the motor speed through frequency conversion, automatically modulating the compressor's output based on actual air demand, allowing the compressor to always operate at its optimal working state. This intelligent regulation method not only significantly reduces energy consumption but also minimizes equipment wear and extends the compressor's service life. According to actual application data, compared to traditional fixed-speed compressors, the SV series inverter rotary screw air compressor can save 20% - 35% in energy, substantially reducing operating costs for businesses.

KIMAIR EV Series Two-Stage Inverter Rotary Screw Air Compressors

The KIMAIR EV series two-stage inverter rotary screw air compressor automatically adjusts the motor speed according to actual air demand, thereby precisely controlling the free air delivery. When air demand is low, the compressor motor speed decreases, reducing unnecessary energy consumption; when air demand increases, the motor speed rises accordingly, ensuring sufficient compressed air is supplied in a timely manner. This intelligent regulation method not only reduces energy costs but also extends the compressor's service life.

KIMAIR PS Series PM Motor Inverter Rotary Screw Air Compressors

The PS Series is KIMAIR's new generation of ultra-high-efficiency permanent magnet variable frequency screw air compressors, equipped with IE5 ultra-premium efficiency permanent magnet synchronous motors and an intelligent variable frequency drive system. It represents the pinnacle of energy efficiency in industrial air compressors. By precisely matching air demand in real time, it eliminates no-load energy consumption, achieving up to 30%-40% energy savings compared to traditional fixed-speed models. It is a strategic choice for building green factories and reducing core power costs.

KIMAIR FS Series PM Motor Inverter Rotary Screw Air Compressors

The FS series is a cost-effective permanent magnet variable speed screw air compressor launched by KIMAIR for small and medium-sized enterprises and the general industrial market. Built on the core technology of permanent magnet variable speed drives and a reliable single-stage airend, this series has been precisely optimized for cost. It aims to provide customers who are first-time users of variable speed compressors or those seeking the best value for money with an affordable, high-performance, and energy-saving device. The FS series achieves a balance between high-efficiency technology and an accessible price, making it a practical choice for users looking to upgrade their air station for energy savings and reduce production electricity costs.

KIMAIR PSO Series PM Motor Inverter Rotary Screw Air Compressors (Oil Cooled)

The KIMAIR PSO Series is a new generation of high-efficiency, energy-saving Permanent Magnet Variable Speed Drive (VSD) Screw Air Compressor. It features a revolutionary oil-cooled permanent magnet synchronous motor technology, achieving an IP65 protection rating combined with single-stage compression. Through an integrated design of the motor and airend, cooling oil flows directly through the motor interior for efficient heat dissipation. Simultaneously, advanced permanent magnet VSD technology intelligently adjusts speed and power output based on actual air demand, delivering ultimate energy efficiency across all operating conditions. This provides customers with a stable, reliable, and energy-saving compressed air solution.

KIMAIR PE Series Two-Stage PM Motor Inverter Rotary Screw Air Compressors

The PE series represents KIMAIR’s premier energy-efficiency product line, seamlessly integrating two cutting-edge technologies: permanent-magnet synchronous variable-frequency drive and two-stage compression. Designed to deliver world-leading energy-efficiency solutions for the most demanding high-pressure, variable-load industrial applications, it achieves exceptionally low total lifecycle costs and serves as a core piece of equipment for enterprises seeking to achieve deep energy savings and carbon neutrality.

KIMAIR FSA Series All- In- One Type PM Motor Inverter Rotary Screw Air Compressors

The FSA series is the benchmark for “plug-and-play” high-efficiency compressed air stations. It features a highly integrated design that consolidates a permanent-magnet variable-frequency drive compressor, air receiver tank, refrigerated dryer, filters, and an intelligent control system within a compact, containerized enclosure. All internal piping connections and system tests are completed at the factory, significantly simplifying installation and delivering a turnkey, space-saving, energy-efficient, end-to-end compressed air solution.